Brian Owens of ROL Mfg. of America, says his company has just p ublished a wall chart that illustrates the most common causes of gasket failure, which are detonation, overheating and incorrect torque. The chart lists the causes of each, along with recommended remedies.
One of the causes of overheating, for example, is a dirty cooling system. As little as 1/8 inch of calcium deposits in a radiator may reduce cooling efficiency by 40%. It’s also important to use the correct type of coolant and the proper mixture (50/50 is usually recommended for year-round driving).
Owens said "high temperature" gaskets are often a good solution for applications where a head gasket has failed due to detonation. These gaskets can provide additional sealing strength through the use of stainless steel fire rings and may include special beading and facings, often graphite. The gaskets will also lower compression radio slightly because they are slightly thicker than a stock gasket.
A head gasket that failed because of overheating or a hot spot will be crushed and measurably thinner in the damaged area when checked with a micrometer. By comparison, a gasket that has failed due to detonation or preignition will usually have cracked armor around the combustion chamber which leads to burn-through.
The corresponding surface areas on both the head and engine deck where the gasket failed should be inspected for damage (erosion, pitting or cracks) as well as flatness. If either surface is damaged or is not flat, the head and/or engine block must be resurfaced otherwise the new head gasket may not seal properly. While the head is off the engine, check the flatness of both the head and block. Use a straight edge and feeler gauges to check all critical areas especially those between the cylinders. Flatness specifications vary depending on the application, but Aluminum heads should have no more than .002 (.05 mm) out-of-flat in any direction in most cases