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EX250 Wheels

General Information


SOMETHING ABOUT TIRES, WHEELS AND ROTATING MASS GOES HERE

Stock Wheels


The stock rims are 16" in diameter. The front rim is 2.15" wide and the rear is 2.50" wide. Unfortunately there isn't too many tire choices for the Ninja's little rims but, the Dunlop GT501's are generally regarded as being the best.

A 110/90 front tire requires raising the front fender about one inch. This is done by removing the metal bracket and drilling new holes in the fender about an inch below the old ones. For more details check out Jim Race's tutorial at ninja250.info. A handful of people feel that the Ninja's skinny front forks suffer without the extra rigidity provided by the metal bracket and get a Fork Brace to compensate.

The GT501 rear tire's belts split after a couple of race weekends for me and I found that this affected my lap times so, I replaces 'em - other racers don't. Almost everyone uses a 130/90 rear tire but, if I was to go back to the 16" rims I'd try mounting a front 120/90 in back because I might prefer the more aggressive profile.

ManufacturerTireSizePressure
Dunlop GT501 Front: 110/90x16
Rear: 130/90x16
28/29 psi
Metzeler Front: ME330
Rear: ME550
Front: 110/90x16
Rear: 130/90x16
 
Avon Front: AM20
Rear: AM18
Front: 110/90x16
Rear: 130/90x16
 

There's also the Bridgestones but, nobody uses 'em:

"If you see anyone running those tires on the race track... just be sure to pass on the inside."

"I think Bruce (not Gutman the other one, Swenston?) was the only one to try the BT45's. From what I remember, he switched back to Dunlops after half a session, and a short break to change a handle bar and get all the dirt off the bike."

-Paul Somerville, 5/11/2003

GET WHEEL WEIGHTS FRONT AND BACK - Shipping weight approx 55 lbs w/ GT5401's but no sprocket carrier.



Kosman Wheels


The Kosman weld-up wheels start off as standard EX250 wheels that have the diameter increased by one inch to seventeen inches and are typically widened some. Many people choose a 3"x17" front and an ~3.75" x 17" rear (mines 3.8"). You'll have to sacrifice a set of stock rims and about $1000 for this mod.

The advantage is that with 17" rims you can run quality radial tires - Traditionally a 110 up front and a 120 in back (front tire). Jay Kinberger had some 3.25"/4.00" ones made up for 2003 and runs a 120 and a 150 tire on his Ninja and this size has become very popular since he won the 250p championship in 2005.

ManufacturerTireSizePressure
Metzeler Rennsport RS1/2 Front: 110/70x17
Rear: 120/70x17
29/28 psi
Michelin Pilot Race Front: 110/70x17
Rear: 120/70x17
 
Pirelli Supercorsa SC1/2 Front: 110/70x17
Rear: 120/70x17
29/28 psi

Originally I ran SC1's front and rear until Pirelli talked me into running an SC2 in back for the stiffer carcass (that's another story) toward the end of the 2003 season. Now I get about two race weekends out of an SC1 front and four out of an SC2 rear. If I'm forced to run an SC1 rear, due to availability, I might get one race out of it.

You need to run slightly taller gearing with this mod even though the rims are larger because the tire's sidewall height is so much smaller. You're also giving up a little bit of ground clearance for the same reason and may have to adjust your fork height to compensate for the new, less aggressive, steering geometry.

Front Wheel Radius
For rim
Sidewall Radius
For rim & tire
Circumfrence
For rim & tire
17" Rim w/ 110/70x17 Tire 215.9 mm77 mm292.9 mm1840.35 mm
16" Rim w/ 110/90x16 Tire 203.2 mm99 mm302.2 mm1898.78 mm
Differences 12.7 mm-22 mm-9.3 mm-58.43 mm

Rear Wheel Sidewall Radius
For rim
Radius
For rim & tire
Circumfrence
For rim & tire
17" Rim w/ 120/70x17 Tire 215.9 mm84 mm299.9 mm1884.33 mm
16" Rim w/ 130/90x16 Tire 203.2 mm117 mm320.2 mm2011.88 mm
Differences 12.7 mm-33 mm-20.3 mm-127.55 mm
* This is all in theory. In actual practice, tires are not the exact size they claim to be.

Front 17-inch rim

GET WHEEL WEIGHTS FRONT AND BACK
Pirelli SC2 120/70x17: 9.0 Lbs.

Alternatives


If you've got lots of money to play with, Performance Machines will sell you some lightweight rims for about two grand. In addition to the massive bling factor, they're lighter than the weld ups and easier to mount tires onto.

I've also heard that a 17" front EX500 wheel might be a straight swap but, that the EX500 rear wheel takes alot fo work to get the spacers and rotors to match up (for AFM production rules).

I'd love for somebody to make captured wheel spacers for the EX250 similar to those made by Zip-Ty for dirt bikes. Allen Price does make a "speedo eliminator" wheel spacer for the front wheel which looks pretty nice but, Allen hasn't respond to any of my emails so, I don't know anything about it.

Rim Widths


Tire Size Conversions courtesy of the Dennis Kirk Catalog:

Permissible Rim Widths
(In Inches)
Metric Width
(In mm)
Standard Width
(In Inches)
Standard Low Profile Alpha Numeric Codes
1.60, 1.85 70 2.75- MG
1.60, 1.85 80 3.003.60 MH
1.60, 1.85 80 3.003.60 MH
1.85, 2.15 90 3.253.60 MJ
1.85, 2.15 90 3.504.10 ML
2.15, 2.50 1003.754.10 MM
2.15, 2.50, 2.751104.004.60 MN
2.15, 2.50, 2.751104.254.25/85MP
2.15, 2.50, 2.751204.504.25/85MR
2.15, 2.50, 2.751204.755.10 MS
2.50, 2.75, 3.001305.005.10 MT
2.75, 3.00, 3.501405.50- MU
3.00, 3.50 1506.00- MW
3.00, 3.50, 4.00160- - -

Tire Size Rim Width
1103.0"
1203.5"
1504.0"
1604.5"
1705.0"
1805.5"
1906.0"
2006.5"
Although, the chart above seems to be listing some really wide rims in my experience. The chart on the left () seems a little better to me FWIW. Obviously you should consult with the manufacturer of the rim and the tire to ensure the best fit.

Dunlop has a pretty decent FAQ on their website. Here's one in particular:

"Correct rim width may be crucial to handling and stability. A tire that is installed on a rim wider than recommended will have a flattened profile, and a rider may easily reach the edge of the tread during cornering. A narrow rim will alter the tire profile, concentrating tire wear in a very small area during cornering, with a smaller contact patch during braking. Remember: Tire clearances are important."

Helpfull Links


Tire Track - Sidewall Markings
Factory - Tire Pressures.
Road Racing World - Weaving and Tire Temperature.
Sport Rider - Does size matter? *

Trackside Tire Vendors
Dunlop Sport Tire Services 1-800-776-8473 Terry Newby
Metzeler/Pirelli Wheel Two Wheel Support
P.O. Box 1419, Lebec, CA, 93243
Phone/fax: (661)245-6869
Tom's cell phone is (661)378-1532
Alexa's (661) 378-1523
Tom & Alexa
Michelin AFMotorsports 650-400-3461 Alex Florea

In memory of Speedshop  LP Privateer  LP Racing  Aftershocks  Pirelli

September 07, 2007