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EX250 Wheels
General Information
SOMETHING ABOUT TIRES, WHEELS AND ROTATING MASS GOES HERE
Stock Wheels
The stock rims are 16" in diameter. The front rim is 2.15" wide and the
rear is 2.50" wide. Unfortunately there isn't too many tire choices for the
Ninja's little rims but, the Dunlop GT501's are generally regarded as being
the best.
A 110/90 front tire requires raising the front fender about one inch. This
is done by removing the metal bracket and drilling new holes in the fender
about an inch below the old ones. For more details check out Jim Race's
tutorial at
ninja250.info. A handful of people feel that the Ninja's skinny front
forks suffer without the extra rigidity provided by the metal bracket and get
a Fork Brace to compensate.
The GT501 rear tire's belts split after a couple of race weekends for me
and I found that this affected my lap times so, I replaces 'em - other
racers don't. Almost everyone uses a 130/90 rear tire but, if I was to go
back to the 16" rims I'd try mounting a front 120/90 in back because I might
prefer the more aggressive profile.
| Manufacturer | Tire | Size | Pressure |
| Dunlop |
GT501 |
Front: 110/90x16 Rear: 130/90x16 |
28/29 psi |
| Metzeler |
Front: ME330 Rear: ME550 |
Front: 110/90x16 Rear: 130/90x16 |
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Avon |
Front: AM20 Rear: AM18 |
Front: 110/90x16 Rear: 130/90x16 |
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There's also the
Bridgestones but, nobody uses 'em:
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"If you see anyone running those tires on the race
track... just be sure to pass on the inside."
"I think Bruce (not Gutman the other one, Swenston?) was
the only one to try the BT45's. From what I remember,
he switched back to Dunlops after half a session, and a
short break to change a handle bar and get all the dirt
off the bike."
-Paul Somerville, 5/11/2003
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GET WHEEL WEIGHTS FRONT AND BACK - Shipping weight approx 55 lbs w/ GT5401's but no sprocket carrier.
Kosman Wheels
The Kosman weld-up wheels start off as
standard EX250 wheels that have the diameter increased by one inch to
seventeen inches and are typically widened some. Many people choose a 3"x17"
front and an ~3.75" x 17" rear (mines 3.8"). You'll have to sacrifice a set of
stock rims and about $1000 for this mod.
The advantage is that with 17" rims you can run quality radial tires -
Traditionally a 110 up front and a 120 in back (front tire). Jay Kinberger had
some 3.25"/4.00" ones made up for 2003 and runs a 120 and a 150 tire on his
Ninja and this size has become very popular since he won the 250p championship
in 2005.
| Manufacturer | Tire | Size | Pressure |
| Metzeler |
Rennsport RS1/2 |
Front: 110/70x17 Rear: 120/70x17 |
29/28 psi |
| Michelin |
Pilot Race |
Front: 110/70x17 Rear: 120/70x17 |
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| Pirelli |
Supercorsa SC1/2 |
Front: 110/70x17 Rear: 120/70x17 |
29/28 psi |
Originally I ran SC1's front and rear until Pirelli talked me into running
an SC2 in back for the stiffer carcass (that's another story) toward the end
of the 2003 season. Now I get about two race weekends out of an SC1 front and
four out of an SC2 rear. If I'm forced to run an SC1 rear, due to availability,
I might get one race out of it.
You need to run slightly taller gearing with this mod even though the rims
are larger because the tire's sidewall height is so much smaller. You're also
giving up a little bit of ground clearance for the same reason and may have to
adjust your fork height to compensate for the new, less aggressive, steering
geometry.
| Front Wheel |
Radius For rim |
Sidewall |
Radius For rim & tire |
Circumfrence For rim & tire |
| 17" Rim w/ 110/70x17 Tire |
215.9 mm | 77 mm | 292.9 mm | 1840.35 mm |
| 16" Rim w/ 110/90x16 Tire |
203.2 mm | 99 mm | 302.2 mm | 1898.78 mm |
| Differences |
12.7 mm | -22 mm | -9.3 mm | -58.43 mm |
| Rear Wheel |
Sidewall |
Radius For rim |
Radius For rim & tire |
Circumfrence For rim & tire |
| 17" Rim w/ 120/70x17 Tire |
215.9 mm | 84 mm | 299.9 mm | 1884.33 mm |
| 16" Rim w/ 130/90x16 Tire |
203.2 mm | 117 mm | 320.2 mm | 2011.88 mm |
| Differences |
12.7 mm | -33 mm | -20.3 mm | -127.55 mm |
* This is all in theory. In actual practice, tires are
not the exact size they claim to be.

GET WHEEL WEIGHTS FRONT AND BACK Pirelli SC2 120/70x17: 9.0 Lbs.
Alternatives
If you've got lots of money to play with,
Performance Machines
will sell you some lightweight rims for about two grand. In addition to the
massive bling factor, they're lighter than the weld ups and easier to mount
tires onto.
I've also heard that a 17" front EX500 wheel might be a
straight swap but, that the EX500 rear wheel takes alot fo work to get the
spacers and rotors to match up (for AFM production rules).
I'd love for somebody to make captured wheel spacers for the EX250
similar to those made by Zip-Ty
for dirt bikes.
Allen Price does make a "speedo eliminator" wheel spacer for the front
wheel which looks pretty nice but, Allen hasn't respond to any of my
emails so, I don't know anything about it.
Rim Widths
Tire Size Conversions courtesy of the
Dennis Kirk Catalog:
Permissible Rim Widths (In Inches) |
Metric Width (In mm) |
Standard Width (In Inches) |
Standard Low Profile |
Alpha Numeric Codes |
| 1.60, 1.85 | 70 | 2.75 | - | MG |
| 1.60, 1.85 | 80 | 3.00 | 3.60 | MH |
| 1.60, 1.85 | 80 | 3.00 | 3.60 | MH |
| 1.85, 2.15 | 90 | 3.25 | 3.60 | MJ |
| 1.85, 2.15 | 90 | 3.50 | 4.10 | ML |
| 2.15, 2.50 | 100 | 3.75 | 4.10 | MM |
| 2.15, 2.50, 2.75 | 110 | 4.00 | 4.60 | MN |
| 2.15, 2.50, 2.75 | 110 | 4.25 | 4.25/85 | MP |
| 2.15, 2.50, 2.75 | 120 | 4.50 | 4.25/85 | MR |
| 2.15, 2.50, 2.75 | 120 | 4.75 | 5.10 | MS |
| 2.50, 2.75, 3.00 | 130 | 5.00 | 5.10 | MT |
| 2.75, 3.00, 3.50 | 140 | 5.50 | - | MU |
| 3.00, 3.50 | 150 | 6.00 | - | MW |
| 3.00, 3.50, 4.00 | 160 | - | - | - |
| Tire Size |
Rim Width |
| 110 | 3.0" |
| 120 | 3.5" |
| 150 | 4.0" |
| 160 | 4.5" |
| 170 | 5.0" |
| 180 | 5.5" |
| 190 | 6.0" |
| 200 | 6.5" |
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Although, the chart above seems to be listing some really wide rims in
my experience. The chart on the left (←) seems a little better
to me FWIW. Obviously you should consult with the manufacturer of the rim
and the tire to ensure the best fit.
Dunlop has a pretty decent FAQ on their website. Here's one in
particular:
"Correct rim width may be crucial to handling and stability. A tire
that is installed on a rim wider than recommended will have a flattened
profile, and a rider may easily reach the edge of the tread during
cornering. A narrow rim will alter the tire profile, concentrating tire
wear in a very small area during cornering, with a smaller contact patch
during braking. Remember: Tire clearances are important."
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Helpfull Links
Tire Track - Sidewall Markings
Factory - Tire Pressures.
Road Racing World
- Weaving and Tire Temperature.
Sport
Rider - Does size matter? *
| Trackside Tire Vendors |
| Dunlop |
Sport Tire Services |
1-800-776-8473 |
Terry Newby |
| Metzeler/Pirelli |
Wheel Two Wheel Support P.O. Box 1419, Lebec, CA, 93243 |
Phone/fax: (661)245-6869
Tom's cell phone is (661)378-1532
Alexa's (661) 378-1523 |
Tom & Alexa |
| Michelin |
AFMotorsports |
650-400-3461 |
Alex Florea |
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