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428 Conversion
General Information
The 428 Conversion is changing the EX250's stock 520 final drive (chain &
sprockets) to 428 and, typically, switching to a non o-ring chain.
A chain's number refers to the width and length of the links in 1/8 inch
increments where the first digit represents the length, or pitch from pin to
pin, and the second two the roller width. For example, a '520' link would be
5/8" long and 1/4" (2.0/8) wide.
So, a 520 chain is bigger and stronger than a 428. Unfortunately, it's also
heavier. With a lighter chain you'll notice faster acceleration & quicker
throttle response with less drive line lash.
O-ring and X-ring chains use a rubber gasket to trap grease between the pins
and bushings to extend chain life significantly beyond that of other chains.
O-ring and X-ring just refer to the gasket design used. Typically, X-ring
chains are reported to have less rolling resistance & longer life spans than
the equivalent O-ring chain. However, both have more rolling resistance than
a non O-ring chain and this is racing after all so, lifespan is not an
issue.
I've had some of my fellow racer claim that they found an extra 1 to 2
horsepower just from this mod alone, but I have not had an opportunity to
confirm or deny this on a dyno.
Specifics
I have a D.I.D. 428-138NZGB non
o-ring chain (cut to 136 links),
Sprocket Specialists 17 and 18
tooth counter shaft sprocket (#562X-17 & 18) and 57 through 59 tooth aluminum rear
sprockets (#298Z-57, 58 & 59). The sprockets have to be custom made so, there's an
additional setup fee. They make the sprockets in house and even custom ordered
sprockets are usually shipped the same day you order it. Although, the counter
shaft sprockets seem to take longer for some reason.
Since the 428 pitch is shorter than the 520, we had to have more teeth to
retain similar diameters (and gear ratios).
Those running a 14/47 (3.35:1 ratio) will run a 17/57 in 428
Those running a 14/45 (3.21:1 ratio) will run an 18/58 (3.22)
This "mod" really became popular in the beginning of the 2001 season when
Mike Norman started carrying 'em at
G-Force (much to the chagrin of some
riders). Paul Somerville up'ed the ante by running a 420 kit in the 2002
season in which he won the championship - I decided to stick with the more
popular 428 so, that it would be easier to mooch parts at the track if I
needed too.
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Specifications for popular EX250
D.I.D. chains.
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Model No. |
Pin Length |
Roller Dia. |
Plate Thickness |
Weight |
Tensile Strength |
Seal Type |
Wear Resistance
Index: Std. Chain = 100 |
Connecting Link |
| Inner | Outer | Kgs/ |
Lbs/ |
| mm | in | mm | mm |
mm | 100 Links | 100 Links |
KN | Lbs | Rivet (ZJ) |
Clip (FJ) |
| 415ER | 13.50 | .531 | 7.77 |
1.5 | 1.5 | 0.66 | 1.45 | 18.2 |
4,090 | - | 350 | * | RJ |
| 420NZ | 16.65 | .640 | 7.77 |
1.8 | 1.8 | 0.81 | 1.78 | 21.9 |
4,913 | - | 410 | - | RJ |
| 420V | 16.90 | .656 | 7.77 |
1.5 | 1.5 | 0.76 | 1.68 | 15.9 |
3,580 | O | 700 | * | RJ |
| 428NZ | 18.90 | .744 | 8.50 |
2.0 | 2.0 | 1.00 | 2.20 | 25.4 |
5,740 | - | 410 | * | * |
| 428V | 20.10 | .791 | 8.50 |
1.8 | 1.8 | 1.08 | 2.38 | 23.8 |
5,340 | O | 1,890 | * | * |
| 428VM | 22.00 | .866 | 8.50 |
2.0 | 2.0 | 1.22 | 2.69 | 26.7 |
6,000 | X | 2,640 | * | * |
| 520NZ | 18.35 | .722 | 10.20 |
2.2 | 2.2 | 1.59 | 3.52 | 36.5 |
8,220 | - | 410 | * | * |
| 520V | 20.20 | .795 | 10.16 |
2.0 | 2.0 | 1.52 | 3.36 | 30.4 |
6,830 | O | 2,350 | * | * |
| 520VM | 20.20 | .795 | 10.22 |
2.0 | 2.0 | 1.54 | 3.40 | 35.8 |
8,050 | X | 3,220 | * | * |
These specs came from didchain.com
References
Speedshop/Jonah Perez - Chain sizing info/demonstration
G-Force/Mike Norman - 520 to 428 ratios
didchain.com - FAQ, Table, Etc.
f650.com - Chain & Sprockets FAQ
gizmology.net - Detialed info on Chain and Sprockets
kartworld.com - Chain size how to
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